Test external HVAC compressor controls with Modbus TCP or RTU. Request installer access from the Download page.
HVAC Compressor Control Test Platform

Test external compressor controls before site commissioning.

ModbusSim is a Windows desktop application that simulates TT and VT compressor behavior over Modbus TCP or RTU. Connect an external controller, run realistic compressor responses built from field logs and engineer-estimated curves, monitor how the control system performs, and export evidence from the session.

Use it for first connection checks, realistic behavior testing, machine log replay, and control-quality review.

Modbus TCP and RTU
TT and VT compressor families
Behavior model, replay, calculated mode
Monitoring and report export
Why HVAC Engineers Use It

It answers the controller-testing question that generic Modbus tools do not.

A generic Modbus tool can prove that a register map exists. It does not tell you whether an external control system starts, loads, unloads, protects, faults, and resets a compressor system correctly.

Connect the controller like a real device

Expose live Modbus values over TCP or RTU so the external application can connect immediately.

Test realistic compressor response

Use field-log evidence and engineer-estimated curves instead of relying on one narrow formula or one narrow recording.

Keep engineering evidence

Monitor transitions, warnings, faults, and recovery, then export the session for review.

Workflow

How the workflow works

The application should feel like an engineering test workflow, not like a register editor.

1

Connect the external controller

Set the compressor type, live system layout, and Modbus connection so the external application can talk to the simulator as if it were the target system.

2

Build or restore the behavior model

Use field logs where real data exists and complete the missing ranges with engineer-estimated curves where the logs do not cover startup, shutdown, fault, or wider capacity behavior.

3

Run the scenario

Start the external controller and apply the test demand or event. Check how the simulated compressor moves through startup, running, unloading, warning, fault, and reset conditions.

4

Monitor and document the result

Use the Control Quality Monitor to compare command and response, capture timing and state changes, and export a report when the run should be kept as engineering evidence.

Product Screenshots

Show the real application surfaces used in the workflow.

These screens show the main surfaces used during controller connection, behavior setup, monitoring, and report preparation.

Live system dashboard

ModbusSim live system dashboard with compressor status and engineering values.

Live compressor state, demand, RPM, pressure, power, and connection status.

Behavior setup

ModbusSim behavior setup page with compressor behavior model controls visible.

Compressor behavior model setup with editable engineering inputs.

Control Quality Monitor

ModbusSim Control Quality Monitor with signal presets and live traces.

Monitor view for command, response, trends, and report evidence.

Modes

Choose the right mode for the job

The product includes three main user-facing modes because HVAC testing needs more than one kind of realism.

Recommended default

Compressor Behavior Model

Use this as the main engineering mode. It combines field-log evidence with engineer-estimated completion so the simulated compressor can answer the controller across a wider operating range than a single recorded log.

Reference mode

Machine Log Replay

Replay one recorded machine log exactly. Use it when you want to compare the simulator against a known event, confirm that a captured sequence can be reproduced, or run a regression check against a reference recording.

Fast start

Basic Calculated Model

Use this for first communication checks and coarse troubleshooting when the behavior model is not ready yet. It is useful for getting a controller connected quickly, but it should not be treated as the final realism target.

An off or hold state can also be used when values need to stay fixed, but the three modes above are the main testing paths.

Behavior Model

Field logs where available. Engineer curves where needed.

Real projects rarely include complete logs for every startup profile, capacity point, warning threshold, fault event, or power-loss condition. A useful simulator cannot stop where the field log stops.

The behavior model uses real machine data where it exists and lets the engineer complete the uncovered ranges with estimated curves where it does not. That makes the simulator practical for real controller testing instead of limiting it to one narrow replay.

  • Anchor the model with field evidence where the machine was actually observed.
  • Complete missing startup, running, stopping, warning, and fault ranges with engineer-estimated points.
  • Tune one scenario at a time and retest immediately.
  • Keep the model focused on believable compressor behavior, not just mathematical output.

Best practical model: field-log evidence plus engineer-estimated completion.

Behavior setup screen showing the Compressor Behavior Model in ModbusSim.

Approved behavior setup screenshot from assets/img/screenshots/behavior-setup.png.

Control Quality Monitor

The evidence view of the application. Use it to judge what the controller requested, what the simulated compressor answered, when warnings or faults appeared, and whether recovery happened correctly.

Trend engineering points Compare multiple compressors Keep preset traces active Capture timing and faults Export report
PASS WATCH FAIL
Control Quality Monitor screen showing presets and live compressor trends.
Monitoring And Reporting

See what the controller requested and how the compressor answered.

A good report should let another engineer understand what was tested, what conditions were applied, and whether the result was pass, watch, or fail.

  • Trend the active engineering points during the run.
  • Compare multiple compressors in one scenario.
  • Capture timing, limits, warnings, faults, and reset behavior.
  • Export the run as a report when the result should be kept.
Next Step

Move from product understanding to action.

Documentation gets the engineer started. Pricing explains the license path. Download and support complete the installation and trial workflow.